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33 projects
Bastian Solutions Corporate Profile: Toyota Advanced Logistics - # This is a corporate profile, not a specific project. Industry is not defined. warehouse automation project in # This is a global corporate profile. Specific country is not applicable.
Unit Load AS/RSMini Load AS/RSShuttle SystemsAutoStore (Cubic)Vertical Lift ModulesCarousel SystemsPallet RackingPallet Flow RackingPush-Back RackingAGV - Unit LoadAGV - ForkliftAGV - TuggerAMR - Goods to PersonAMR - CollaborativeAutonomous Mobile Robots
Overhead ConveyorsPallet ConveyorsSmall Load ConveyorsBox Conveyor SystemsVertical ConveyorsMonorail SystemsRobotic Piece PickingGoods-to-Person SystemsPick-to-LightVoice PickingPut WallCase and Piece PickingRobotic PalletizerMixed Case PalletizingLayer Picking
DepalletizingCross-Belt SorterTilt-Tray SorterSliding Shoe SorterPouch/Pocket SorterBomb-Bay Sortersorting robotWMS (Warehouse Management)WES (Warehouse Execution)WCS (Warehouse Control)SAP EWMMulti-Robot OrchestrationDigital TwinSlotting OptimizationSimulation Software
# Varies by project, not specified here.
Video
#Bastian Solutions#Toyota#System Integrator#Jidoka#Supply Chain Integration#Corporate Profile+1
# This is a corporate profile, not a specific project. Industry is not defined.

Bastian Solutions Corporate Profile: Toyota Advanced Logistics

Bastian Solutions# This is a global corporate profile. Specific country is not applicable.

Bastian Solutions, a Toyota Advanced Logistics company since 2017, leverages Toyota Production System principles like Jidoka to deliver intelligent automation and supply chain integration.

00StorageTransportPickingSortation
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CNH Industrial Indianapolis Distribution Center - Industrial warehouse automation project in United States
AutoStore (Cubic)Pallet ConveyorsSmall Load Conveyors
Pick-to-LightGoods-to-Person SystemsBomb-Bay Sorter
WCS (Warehouse Control)Slotting Optimization
Highly Automated
Video
#AutoStore#Industrial#Bastian Solutions#Sortation#WCS#Hytrol+2
Industrial

CNH Industrial Indianapolis Distribution Center

Bastian SolutionsIndianapolis, Indiana, United States

CNH Industrial partnered with Bastian Solutions to integrate AutoStore, conveyors, sortation cells, and WCS, optimizing their facility for same-day shipping and 24-48 hour fulfillment.

00StorageTransportPickingSortation
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PUMA Indianapolis East Coast Distribution Center - Fashion & Apparel warehouse automation project in United States
AutoStore (Cubic)Autonomous Mobile Robots
Overhead ConveyorsBox Conveyor Systems
Goods-to-Person SystemsWMS (Warehouse Management)
Fully Automated
Video
#AutoStore#Fashion#Bastian Solutions#Goods-to-Person#3PL#NFI+3
Key Features
Largest AutoStore installation in North America at the time, with a grid built for 305,000 bins
AutoStore 'Black Line' robots featuring rapid battery swaps (8-10 seconds) enabling near 24/7 operation
End-to-end integrated solution from receiving to outbound shipping
+3 more features
Results & Benefits
Increased distribution capacity by over 10 times compared to previous systems
Reduced delivery times to consumers from 8 days to 2 days
+4 more results
Fashion & Apparel

PUMA Indianapolis East Coast Distribution Center

Bastian SolutionsIndianapolis, Indiana, United States

PUMA, NFI/Cal Cartage, and Bastian Solutions deployed North America's largest AutoStore Black Line system, increasing capacity 10x and reducing delivery times from 8 days to 2 days.

00StorageTransportPicking
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Gerrie Electric Ontario Distribution Center - Industrial warehouse automation project in Canada
AutoStore (Cubic)Pallet Conveyors
Goods-to-Person SystemsWMS (Warehouse Management)
Highly Automated
Video
#AutoStore#Electrical Distribution#Bastian Solutions#Goods-to-Person#Industrial Distribution#ROI+1
Key Features
AutoStore system with 6 robots and 7,600 bins
60% of 7,500 products stored in AutoStore
Bastian conveyor system with automated sortation and scanning
+3 more features
Results & Benefits
80-90 products picked per person in 2 hours (previously 7 hours)
On track to exceed 3-year ROI target
+3 more results
Industrial

Gerrie Electric Ontario Distribution Center

Bastian SolutionsOntario, Canada

Gerrie Electric implemented AutoStore with Bastian Solutions to transform their 26,000 sq ft facility, achieving 80-90 picks per person in 2 hours versus previous 7 hours.

26,0000StorageTransportPicking
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PUMA Indianapolis Pandemic-Resilient Distribution Center - Fashion & Apparel warehouse automation project in United States
AutoStore (Cubic)Autonomous Mobile Robots
Goods-to-Person SystemsWMS (Warehouse Management)
Fully Automated
Video
#Pandemic Response#E-commerce Surge#Bastian Solutions#AutoStore#Goods-to-Person#On-Time Delivery+2
Key Features
Opened on schedule and on budget in June 2020 despite global pandemic challenges
Designed with significant expansion capacity (ability to add 400,000 sq ft)
Built to handle sustained peak-level e-commerce volumes ('every day a Black Friday')
+2 more features
Results & Benefits
Successfully launched in the middle of the COVID-19 pandemic, providing vital capacity
Enabled PUMA to service dramatically accelerated e-commerce demand triggered by the pandemic
+2 more results
Fashion & Apparel

PUMA Indianapolis Pandemic-Resilient Distribution Center

Bastian SolutionsIndianapolis, Indiana, United States

PUMA's Indianapolis DC, opened on-time in June 2020 amidst the pandemic, provided critical capacity to handle surging e-commerce demand, acting as a 'beacon of hope' for future growth.

670,0000StorageTransportPicking
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DICK'S Sporting Goods Conklin Distribution Center - Omnichannel Retail warehouse automation project in United States
Conveyor Systems
Pick-to-Light
WES (Warehouse Execution)
Semi-Automated
Video
#Conveyor Systems#Omnichannel Retail#Warehouse Execution System#Bastian Solutions#Retail Distribution#Pick-to-Light
Key Features
7.5 miles of conveyor system handling diverse product sizes
Four specialized sorting areas for different product types
38 shipping lanes with pallet flow rack for FIFO inventory
+3 more features
Results & Benefits
Improved overall operational efficiency
Freed up capacity on sortation system through back stock separation
+3 more results
Omnichannel Retail

DICK'S Sporting Goods Conklin Distribution Center

Bastian SolutionsConklin, New York, United States

A 650,000 square foot distribution center featuring 7.5 miles of conveyor systems, serving up to 160 stores with improved throughput and efficiency for omnichannel retail operations.

650,000160/dayTransportPicking
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SMC Corporation Indiana Distribution Center - Manufacturing warehouse automation project in United States
AutoStore (Cubic)Conveyor Systems
Goods-to-Person SystemsWMS (Warehouse Management)
WCS (Warehouse Control)
Highly Automated
Video
#AutoStore#Manufacturing#Goods-to-Person#Bastian Solutions#Industrial Distribution#Exacta WCS
Manufacturing

SMC Corporation Indiana Distribution Center

Bastian SolutionsIndiana, United States

A 1 million square foot distribution center featuring AutoStore goods-to-person system and pick-and-pass operation, doubling daily throughput and enabling 93% same-day shipping.

1,000,00010,000/dayStorageTransportPicking
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Shigemasa Co., Ltd. Deploys MiR250 Hook AMR to Automate Cart Transport After Warehouse Expansion - Wholesale Distribution / Industrial Supply warehouse automation project in Japan
1 × MiR250 Hook (MiR250 AMR base + MiR Hook 250 top module)MiR Fleet Management Software
MiR Robot Interface (multi-device: iPad, PC)Inventory Management System Integration (WMS linkage for cart collection and delivery instructions)
April Tag Cart Identification
Partially Automated (AMR handles cart transport; humans manage tasks requiring human judgment)
Video
#MiR#MiR250#MiR250 Hook#MiR Hook 250#Mobile Industrial Robots#AMR+13
Wholesale Distribution / Industrial Supply

Shigemasa Co., Ltd. Deploys MiR250 Hook AMR to Automate Cart Transport After Warehouse Expansion

MiRUp to 500 kg (MiR250 Hook towing capacity), Japan

Shigemasa Co., Ltd., a machinery parts and tools supplier based in Fukuyama-shi, Hiroshima, Japan, deployed a MiR250 Hook autonomous mobile robot to automate cart towing operations after a warehouse expansion significantly increased internal transport distances. The MiR250 Hook — an AMR with a patented towing hook top module — autonomously collects carts from designated yard locations and delivers them to shipping bases in response to instructions from the company's inventory management system. Key selection criteria included no infrastructure change requirements, multi-device remote operation capability, a simple one-click user interface, and pre-installation verification at the DAIKI ROBOTICS Robotics Lab in Osaka. The deployment freed human workers from repetitive transport tasks to focus on work that only humans can do, and was selected over AGV and competing AMR solutions that required magnetic tape, layout changes, or manual loading and unloading.

00Transport
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From Operational Bottlenecks to Growth Freedom: LT Apparel's Warehouse Transformation with T-sort - Apparel warehouse automation project
AGV - T-sort Sorting RobotsOpto AS — Warehouse Execution Software (KPI Solutions)
T-sort Control System (Libiao Robotics)WMS Integration
Highly Automated
Video
#LT Apparel#LT Apparel Group#Libiao Robotics#T-sort#KPI Solutions#Opto AS+11
Key Features
T-sort by Libiao Robotics — automated sorting solution replacing manual pick-and-pack workflows
KPI's Opto AS warehouse execution software coordinating sort logic and order routing
3x labor productivity improvement achieved within one year of deployment
+5 more features
Results & Benefits
3x increase in units processed per labor hour within 1 year of deployment
80% reduction in pick-and-pack chargebacks compared to 2 years prior
+4 more results
Apparel

From Operational Bottlenecks to Growth Freedom: LT Apparel's Warehouse Transformation with T-sort

Libiao Robotics150,000+ daily units during peak season

LT Apparel Group, a US apparel distributor with over 30 years of operational history, partnered with Libiao Robotics and KPI Solutions to integrate the T-sort automated sorting system alongside KPI's Opto AS warehouse execution software. The transformation delivered a 3x increase in units processed per labor hour within one year, an 80% reduction in pick-and-pack chargebacks versus two years prior, a workforce reduction from 600+ to under 200 staff, and peak season capacity expanded to 150,000+ daily units.

00Transport
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